Automation für Dreh- und Fräsmaschinen
The SherpaLoader®

Automation for turning and milling machines

The SherpaLoader® is the world’s first standard CNC loading robot that can automatically identify cylinders, cuboids, and sheet cuttings. Equipped with a camera and laser system, it detects workpieces on table trolleys, drawers, and pallets, picking them up for loading into machine tools. After machining, it removes the finished parts from the machine and places them back onto the loading device.

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Part Recognition

Fully automated through 3D camera
and laser technology

Robots without cameras are blind. Workpieces must be precisely positioned for the robot to pick them up. Typically, integrated fixtures or stationary setups like grid plates, rotary tables, stackers, or towers are used for this purpose. The SherpaLoader®, however, operates without expensive and error-prone mechanical systems. It utilizes a 3D camera and laser system to detect the position of workpieces on the material staging device. Just like in living beings, "eyes" increase the flexibility of robots.

Full Flexibility
in Material Staging

With conventional loading systems, you must choose one type of material staging. Conveniently, the SherpaLoader® is designed to handle three types: table trolleys, pallets, and SpaceBox drawers. The most suitable option is determined by your use case, i.e. the number, weight and size of your workpieces.

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Changeover Time
5 minutes or less*

For batch sizes ranging from 5 to 5,000 workpieces, short setup and changeover are critical. Because during that time, the production machine is idle, and valuable spindle time is lost. For camera-guided systems, retooling grid plates, magazines, or other mechanical stops becomes unnecessary; only the width of the robot grippers needs to be adjusted. Camera-guided systems offer much shorter changeover times than mechanical systems.

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Easy as 1-2-3
with intuitive dialog control

The robot cell is operated via an easy-to-use dialog-based control system with a graphical user interface. Using a 17" touch display, operators can quickly set up new jobs—without any knowledge of robot programming. Clear symbols and intuitive input screens provide context-sensitive guidance, making job setup straightforward and efficient for technical staff.

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Optimized
for CNC machining

The movements of the SherpaLoader® are fine-tuned for loading machine tools. During commissioning, all robot paths are adjusted to match both the geometry of the production machine as well as the dimensions of workpieces. This ensures the automation is fully configured and ready for use before handover. The SherpaLoader® allows medium-sized manufacturing companies to utilize robot cells without the need for full-time robotics experts for occasional setup tasks.

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Shaping the Future of CNC Machining

These companies are already automating their production with SHERPA Robotics

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Customer Success

Staffing ratio reduced at ROLEC

„Aufgrund des kurzen ROI haben wir gleich die zweite CNC-Automation von SHERPA gekauft. Und wir planen in Zukunft weitere Maschinen zu automatisieren.“

Matthias Rose, Managing Director

55%

Reduction in
personnel costs

2

additional
CNC machines
per operator

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"The robot has more than doubled revenue of our automated cnc machine. This is both a success and a motivation for us. That's why we've just invested in a new machining center from HERMLE – and another SherpaLoader."

Johannes Seilbeck, Managing Director

14 hours

Daily increase in
spindle time

200%

Revenue growth of
automated machine

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"At our Gebesee location, qualified machine operators are scarce. Improving delivery reliability was possible only with the support of a robot."

Rene Liebl, Owner

60 hours

unmanned
production time

0%

Additional
skilled workers
required

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Double Victory for the SherpaLoader®

At the prestigious Handling Award 2021, the jury and readers honored the SherpaLoader® with two accolades: 1st place in the category "Handling & Assembly" and the title of "Best Product" in competition. Thank you for your vote!

For a wide range of components:
Six models

Robots with a payload of 25, 50 and 88 kg for handling round and hexagonal bars, plate and square blanks as well as cast and forged parts. Equipped with two-jaw parallel grippers or three-jaw centric grippers, pneumatically or servo-electrically operated, equipped with single fingers, pendulum jaws, contour jaws or prism inserts.

M25_Wagen
SherpaLoader®M25
  • For edging material
    Max. weight*: 18 kg
    Workpiece range:
    20 x 20 x 10 to
    200 x 200 x 200 mm

M50_Spacebox
SherpaLoader®M50
  • For edging material
    max. weight 38 kg
    Workpiece range
    20 x 20 x 10 mm to
    300 x 300 x 300mm

M88_Palette
SherpaLoader®M88
  • For edging material
    max. weight 73 kg
    Workpiece range
    20 x 20 x 10 mm to
    300 x 300 x 300 mm

T25_Wagen
SherpaLoader®T25
  • For cylinders and shafts
    max. weight 18 kg
    Workpiece range
    Ø 15 x 10 - Ø 220 x 200 and
    Ø 10 x 100 - Ø 60 x 400 mm

T50_Spacebox
SherpaLoader®T50
  • For cylinders and shafts
    max. weight 38 kg
    Workpiece range
    Ø 20 x 10 - Ø 300 x 300 and
    Ø 20 x 200 - Ø 80 x 600 mm

T88_Palette
SherpaLoader®T88
  • For cylinders and shafts
    max. weight 73 kg
    Workpiece range
    Ø 20 x 10 - Ø 300 x 300 and
    Ø 20 x 200 - Ø 80 x 800 mm

* Handling weight depends on the workpiece center of gravity

Flexible Expansion Modules

Grows with your needs: functional expansions for modular
integration, tailored to your production requirements

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Turning Module

Station for flipping workpieces after machining the first side

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Pre-Stamping Module

Station for hydraulic pre-stamping of workpieces before machining

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Cleaning Module

Cleaning station to reduce chips and coolant on machined parts

Turning Module

Station for flipping workpieces after machining the first side

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Pre-Stamping Module

Station for hydraulic pre-stamping of workpieces before machining

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Cleaning Module

Cleaning station to reduce chips and coolant on machined parts

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Compatible with any
standard CNC Machine

Featuring a universal interface, the SherpaLoader® can be connected to any standard turning or
milling machine, regardless of age. This allows the same SherpaLoader®
to retrofit an older machine or automate a new one with ease.

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Schedule a Demo!

We're excited to show how your operators can set up and start the automation without any instructions.

+49 711 2525 744 - 0

info@sherpa-robotics.com

    You will receive a response within one working day.

    We will get back to you within one working day.